LED Neon Flex Supplier & Manufacturer
Eonjoy Lighting is one of top custom LED Neon Flex Strip Light manufactures in China. We offer customized solutions, OEM, ODM service. Wholesalers, distributors, dealers, traders, agents are welcome to purchase in bulk with us.
All our LED Neon Rope Lights are more than IP65 waterproof tested and certificated, ensuring high performance and long lifetime.
If you have customized need for bulk RGB LED Neon, Eonjoy lighting can offer custom LED Neon Flex Strip Light with custom color, size, long, CRI, and various accessories.
We can also provide a PCB level customized LED Neon Light solution. With our LED Neon light bulk order serivce, you can get as many projects as possible.
Contact us now for more information!
What is LED Neon Flex?
Neon flex strip contains silicone neon and PU neon. Silicone neon is IP67, used indoor or outdoor. PU neon is IP68, used underwater.
Silicone Neon is made by adopting three-color silicone integrated extrusion shaping process, and its protection grade reaches up to IP67, featuring resistances to saline solutions, acid & alkali, corrosive gases, fire, and UV, applying to indoor and outdoor molding decoration, building outlines, city night scenes illuminating, and so forth for the sake of the effect of decorative lighting.
PU Neon is made by TPU U shape milky tube and filling with opal PU glue. Its protection grade reaches up to IP68, UV resistant, and saltwater resistant, used for underwater decorative lighting.
Why LED Neon Flex Lighting?
Durability
Safe
Decorative
Dimmable
Versatile
Easy-to-install
Bendable
High brightness
LED Neon Flex Lights Application
The applications of LED Neon Flex Lights are as follows:
1. Signage & Exhibit Lighting;
2. Building facades;
3. Cove lighting;
4. Retail displays;
5. Architectural lighting;
6. Marine Lighting;
7. Automobile Lighting;
8. Artwork Lighting;
9. Special Event Lighting;
10. Home Lighting
How to produce LED Neon Flex Lights?
The production process is divided into two main parts.
In the first part, the LED flexible strip is produced first, and the LED flexible strip is used as the light source for the neon lights. Please read "How To Produce LED Strip Lights?" if you need to know how to produce led strips in detail.
The second part is to add the silicone shell to the LED strip. There are two main ways to add the silicone shell. The first way is LED strip and silicone integrated extrusion. The second way is to produce the silicone tube first and then put the LED strip into the silicone tube manually.
LED strip and silicone integrated extrusion process
Step 1. Mixing silicone
Step 2. The extrusion process begins with installing rolling LED strips on the payoff frame. These LED strips are adjusted and sequenced using an adjustment table.
Step 3. The LED strip and silicone are then passed through the holes in the pre-assembled die, activating the operating button on the electronic control box, which starts the machine to wrap the silicone onto the LED strip.
Step 4. The machine extrudes the silicone-coated LED strip and passes it through the vulcanizing oven, where the product is gradually vulcanized and shaped. The temperature inside the oven is kept moderate to avoid burning the LED beads. After vulcanization, the led neon is put out by a tractor.
How to cut and connect LED Neon Flex Lights?
Cut & Connect By Soldering
Step 1. Measure the length
Step 2. Find the cut position on the LED Neon Flex
Step 3. Cut the led LED Neon Flex
Step 4. Cut off some silicone from the LED Neon Flex
Step 5. Soldering cable to LED Neon by electric iron
Step 6. Fill silicone in LED Neon and endcap
Step 7. Light up the LED Neon to test
Step 8. Wait for the silicone to dry and solidify
Wholesale LED Neon Flex Strip By Series
Get custom LED Neon Flex Strip Light that match your exact needs from EONJOY LIGHTING – one of the leading custom LED Neon Flex manufacturers in China. From simple to complex PCB designs, our skilled designers and engineers can answer your needs at affordable prices. We allow you to customize the following features:
Vertical bend series neon flex strip adopt environmental silicone material, up to IP67 protection level, even if used outdoor for a long time, the surface will not turn yellow easily. High light transmission, can be used for sign lighting, indoor and outdoor decorative lighting and architecture contour lighting molding. After "9 major tests", it is resistant to hydrochloric acid, acid and alkali corrosion, flame retardant,UV resistant, reliable and guaranteed quality.
Horizontal bend series neon flex adopt unique optical structure design, uniform light and no shadow. Horizontal-bending design can be used for building outline, indoor and outdoor decorative lighting and other scenes. IP68 high protection level, suitable for swimming pool underwater lighting. Passed CE, Rohs and other international environmental protection and reliability certifications, product quality is trustworthy.
3D bending series neon flex adopt flexible silicone material,strong plasticity, combined with vertical-bend, horizontal-bend two type lighting surfaces, and the matched installation solution, meets the needs of multiple lighting. Silicone coextrusion process, IP67 protection level, no fear of indoor and outdoor humid environments, meeting the lighting needs of indoor decoration, landscape lighting,architectural curtain walls, building outline and other scenes.
360° round series adopt innovative technology, 360° light emission, no dark area. Flexible material, match with different application solution to meet any molding needs. Can be applied in straight line, circular, curved, and other special shape. It is the best partner for your space design and artistic molding.
Vertical bending Series
Horizontal bending Series
3D bending Series
360° round series
Experimental Test
All of our LED Neon Flex Rope Lights are not mass-produced until they have gone through multiple rigorous testing steps in our laboratory equipment. This ensures high performance and stability and the product's long life.
FAQ
Q: 1.Can I cut LED Neon Flex?
A: Yes, you can. But you need to cut LED lampu Neon Flex rope light on the cut mark. You can see the cut markings "scissors or black line" through the LED neon transparent window. If you cut the LED Neon Flex anywhere other than the cut mark, you will damage the PCB, which will cause the segment of LED Neon Flex to fail.
Q: 2.Can I cut LED Neon Flex anywhere?
A: No, you can't. You must cut LED Neon Flex on the cut mark. You can see the cut markings "scissors or black line" through the LED neon tube transparent window. If you cut the LED Neon sign Flex anywhere other than the cut mark, you will damage the PCB, which will cause the segment of american lighting LED Neon Flex to fail.
Q: 3.Can I cut smart LED Neon Flex?
A: Yes, you can. But, you must cut smart RGB RGBW LED Neon Flexible on the cut mark. You can see the cut markings "scissors or black line" through the neon transparent window.
Q: 4.Is LED Neon Flex waterproof?
A: Yes, LED Neon Flex is IP67 or IP68 waterproof.
Q: 5.How do you join a LED Neon Flex?
A: Step 1: Cut the LED Neon Flex.
Step 2: Attach solderless connectors to LED Neon Flex
Step 3: Joint the LED Neon Flex with the solderless connectors
Step 4: Light up to test
Q: 6.How does LED Neon Flex work?
A: The LED neon light uses LED strips as the light source inside, diffuses the light through the silicone shell, and finally achieves the uniform light without light spots.
Q: 7.How long does LED Neon Flex last?
A: Generally, the lifetime of LED neon is between 30,000 hours and 5,000 hours, which ultimately depends on the quality of the light source LED and the heat dissipation effect of the LED neon tube.
Q: 8.Is LED Neon Flex more environmentally friendly?
A: Yes. LED neon lights do not contain harmful chemicals such as heavy metals, use less electricity, are not easy to break, have low operating voltage, are safe, and have a longer lifespan.
Q: 9.What is Traditional Neon Lights?
A: Traditional Neon lights are brightly emitting electrified glass tubes or bulbs filled with rare neon gas or other rare gases and are a type of cold cathode gas discharge lamp. A neon tube is a sealed glass tube with electrodes at both ends, filled with low-pressure gas. A voltage of several thousand volts is applied to the electrodes, ionizing the gas in the tube, causing it to emit light. The color of the light depends on the gas in the tube. Neon is a transliteration of neon light, a rare gas that emits a popular orange-red light. But other colors are produced using other gases, such as hydrogen (red), helium (pink), carbon dioxide (white), mercury vapor (blue), etc.
Q: 10.What are the features of LED Neon Flex lights?
A: 1. The working voltage is low because of the LED light source. The power consumption is small and energy-saving. Even in the 24Vdc, it can work well, and its power consumption generally does not exceed 15W per meter.
2. High brightness. The light source is made of ultra-high brightness SMD LEDs, with a density of 120 LEDs per meter, ensuring high brightness and an overall uniform luminous effect.
3. Durable and long life. The light source is made of LEDs, which can last up to 50,000 hours. The flexible silicone/PVC/PU gel is also used, so there is no problem breaking like traditional glass neon light.
4. Flexible, the LED neon flex light can be bent to a minimum diameter of 5CM and sheared.
5. Safe. Unlike traditional glass neon lights, which require a high voltage of up to 15,000V for regular operation, the LED neon flex light operates at 12V or 24V and is safe to use as it will not break and has low heat dissipation.
6. Simple and easy to transport and install. Because the light source is LED and the casing is PVC/Silicone/PU, it will not break during transportation. You only need to fix the mounting clips first or mounting channels, then press the LED flexible neon into mounting clips or mounting channels.
Q: 11.What is the advantages of LED Neon Flex Lights compare with Traditional Neon Lights?
A: 1. Traditional neon lights are expensive, complex, and inconvenient when using glass tubes, high voltage electricity, and inert gas. LED neon flex lights using LED technology and a new structure, with a PVC, silicone, or PU housing wrapped around the LED light source, using unique optical design technology and a special housing design to increase the intensity and uniformity of the light. The LED neon flex is easy to manufacture and very efficient.
2. LED neon flex lights are brighter than traditional neon lights.
3. LED neon flex lights have a longer life span and are more durable. With LED as the light source and PVC/Silicone/PU housing, the life span of LED neon flex is up to 30,000 hours.
4. LED neon flex lights are more energy-efficient, with a minimum power of less than 5W per meter than traditional glass neon lights, generally more than 20W per meter.
5. Traditional neon lights use a transformer to raise the voltage from 220V/100V to 15000V to excite the inert gas in the glass tube. One set of glass tube can only emit one color of light. If multiple colors are required, multiple sets of glass tubes are needed. And the traditional neon shape needs to be designed in advance, and the shape cannot be changed after the factory has produced it. LED neon flex lights can be bent and cut at the site, and there are many different colors to choose from white, tunable white, RGB, RGBW, DMX512 Pixel, etc.
6. LED neon flex lights is safer, as it uses low voltages: 12V, 24V, shockproof, low heat dissipation, and safe to use.
7. Conventional neon lights can only work at normal room temperature, and the voltage must be raised during use, which is also more expensive and has a short service life. The LED neon flex light uses LED as the light source, a cold light source with low heat dissipation and low power consumption. It is also shockproof and heat resistant.
8. LED neon flex lights are more friendly to the environment. While traditional neon lights are polluted with heavy metals, LED neon flex lights do not contain heavy metals or other harmful substances.
Q: 12.How to install LED Neon Flex Lights?
A: Step 1: Measure the length
Step 2: Find the cut position on the LED Neon Flex
Step 3: Cut the led LED Neon Flex to size
Step 4: Attach connectors to LED Neon
Step 5: Connect the power plug to LED Neon
Step 6: Use screws to fix the mounting clip or mounting channel to the place you need to install
Step 7: Press the LED neon light into the mounting clip or mounting channel
Step 8: Light up the LED Neon to test
Q: 13.How to connect LED Neon Flex Lights to power supply?
A: Step 1: Check the working voltage of LED Neon Flex
Step 2: Find a compatible power supply and controllers if need
Step 3: Install the LED Neon Flex on the place your desired
Step 4: Install the power supply and controllers
Step 5: Connect the LED Neon Flex to power supply or controllers
Step 6: Light it up
Please check the wiring diagram below:
Q: 14.Can EONJOY provide bespoke, private lable service?
A: Yes, we can.
